Ford Focus manuals

Ford Focus Service Manual: Flywheel - Engine - 2.0L - in Vehicle Repair

Ford Focus Service Manual / Powertrain / Engine / General Information / Flywheel - Engine - 2.0L - in Vehicle Repair

Special Tool(s)

Holding Tool, Flywheel 303-103 (T74P-8375-A)

Removal

  1. With vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section  100-02.
  1. Remove the manual transaxle and clutch. For additional information, refer to Section  308-01 and Section  308-03.
  1. Install the Flywheel Holding Tool and remove the 6 bolts and the flywheel.

Installation

NOTE:

Engine balancing is not required. Balance weights should not be installed on the new flywheel.

NOTE:

Special bolts are used for installation. Do not use standard bolts.

  1. Install the flywheel and the 6 bolts.
  1. Install the Flywheel Holding Tool.

  1. NOTE:

    Special bolts are used for installation. Do not use standard bolts.

    Tighten the bolts in the sequence shown in 3 stages.

    • Stage 1: Tighten to 50 Nm (37 lb-ft).
    • Stage 2: Tighten to 80 Nm (50 lb-ft).
    • Stage 3: Tighten to 112 Nm (83 lb-ft).

  1. Install the clutch and manual transaxle. For additional information, refer to Section  308-01 and Section  308-03.
Flexplate Inspection - Engine System
Inspect the flexplate for: any cracks. worn ring gear teeth. chipped or cracked ring gear teeth. ...

Flywheel Inspection - Engine System
Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Holding Tool, Flywheel 303-103 (T74P-6375-A) NOT ...

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