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Ford Focus Service Manual: Principles of Operation

Ford Focus Service Manual / Chassis / Brakes / Principles of Operation

Brake System

Applying the brake pedal uses lever action to push a rod into the brake booster which, through the use of vacuum, boosts the force of the rod and then transmits this force into the master cylinder. This produces hydraulic pressure in the master cylinder. On vehicles not equipped with ABS, the hydraulic pressure is transmitted by brake fluid through the brake tubes to the individual brake calipers. On vehicles equipped with ABS, the hydraulic pressure is transmitted by brake fluid through the brake tubes to the ABS Hydraulic Control Unit (HCU) , which then distributes that pressure through brake tubes to the individual brake calipers. The brake calipers use hydraulic pressure to apply the pads. The application of the brake pads will cause the rotation of the wheels to slow or stop, depending on how much brake pressure is applied. The parking brakes carry out the same function except that they are mechanically actuated by a cable that connects only to the rear brakes.

Brake Master Cylinder Compensator Ports

The purpose of the compensator ports in the brake master cylinder is to supply additional brake fluid from the master cylinder reservoir when needed by the brake system due to brake lining wear and allow brake fluid to return to the master cylinder reservoir when the brakes are released. The returning brake fluid creates a slight turbulence in the master cylinder reservoir. This is a normal condition and indicates that the compensator ports are not clogged. Clogged compensator ports may cause the brakes to hang up or not fully release.

Red Brake Warning Indicator

The red brake warning indicator alerts the driver to certain conditions that exist in the brake system. The Instrument Cluster (IC) performs a bulb check when the ignition key is turned to the RUN position. The conditions that cause the indicator to illuminate are low brake fluid level, the parking brake is applied or there is a fault in the ABS (if the yellow ABS warning indicator is also illuminated). To diagnose red brake warning indicator concerns, refer to Section  413-01.

Inspection And Verification
Material Item Specification Motorcraft® High Performance DOT 3 Motor Vehicle Brake Fluid (US) / Motorcraft® Brake Fluid - Heavy Duty DOT 3 (Canada) PM-1-C (US); CPM-1- ...

Disc Brakes

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