Ford Focus manuals

Ford Focus Service Manual: Differential

Special Tool(s)

Bearing Puller
205-D064 (D84L-1123-A) or equivalent

Handle
205-153 (T80T-4000-W)

Installer, Differential Bearing Cup 308-225 (T94P-7025-GH)

Remover/Installer, Front Wheel Hub 204-069 (T81P-1104-C)

Step Plate
205-D015 (T80L-630-4)

Material
Item Specification
Motorcraft® Full Synthetic Manual Transmission Fluid XT-M5-QS WSD-M2C200-C

Differential


 
Item Part Number Description
1 4220 Differential bearings and cups
2 7M118 Speed sensor wheel
3 Differential case bolt
4 4026 Differential case
5 7F343 Differential gear
6 Ring
7 4548 Shim

Disassembly

  1. NOTICE: Take care not to damage the speed sensor wheel.

    Using the Front Wheel Hub Remover/Installer, Bearing Puller and Step Plate, remove the differential case bearings.


  1. Remove the speed sensor wheel.
  1. Remove the differential case bolts. Lightly tap the ring gear to separate it from the differential case.
  1. Clean all parts in clean solvent and blow dry with compressed air.
  1. Inspect the differential parts for damage or wear.

Assembly

  1. NOTE:

    New taper roller bearings can be installed without any treatment.

    Lubricate with transmission fluid during reassembly.

  1. Install the gear to the differential, then install the ring gear bolts.
    • Tighten the bolts in a star pattern to 88 Nm (65 lb-ft).
  1. Install the trigger wheel in the housing recess. Using the Differential Bearing Cup Installer with the Handle, install the differential bearing. Turn the differential over and install the other differential bearing.

Clutch Controls
The clutch hydraulic system consists of the following: Brake master cylinder reservoir Clutch master cylinder Clutch slave cylinder with an integral release bearing Upper hydraulic tube ...

External Controls
The manual transaxle external controls consists of the following: Gearshift cables shift cable selector cable Gearshift lever Gearshift lever knob and boot The man ...

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Ford Focus Output Shaft - Disassembly and Assembly of Subassemblies
Special Tool(s) Adapter Set, Step Plate 205-DS011 (D80L-630-A) Remover, Bearing/Gear 205-D064 (D84L-1123-A) Remover/Installer, Bearing Tube 308-052 (T77J-7025-B) Material Item Specification Mo ...

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